Mr Marcus McGowan MSc PgDip BA (Hons)

This Business Education Learning Blog is aimed primarily at Higher Business Management students/teachers and ICT students/teachers.

The aim of this blog is to provide you with interesting articles, news, trivia as well as resources or links to materials which will help in your course of study.

I am a Teacher of Business Education and I have written for Education Scotland and BBC Bitesize.

If you'd like to contact me please click on the link to: email me
Showing posts with label Quality. Show all posts
Showing posts with label Quality. Show all posts

Thursday, 29 November 2012

W. Edwards Deming

W. Edwards Deming (1900-1993) changed our lives by developing better ways for people to work together. Deming was educated in engineering and physics and became an early student of statistics. In his native USA Deming’s ideas were thought to be too radical. He was an outsider. His big break came when he was invited to Japan as part of the US rebuilding programme after the Second World War.

He developed his philosophy helping Japanese export industries to recover following World War II. He said he could teach them to produce quality goods more cheaply than quantity, a revolutionary idea in 1950. He told them to treat manufacturing as a system rather than “bits and pieces.” He said to include the supplier and the customer in the system and to use feedback from the customer to continually improve products, services and processes. He also said to continually improve both the people in the system and the communication between them. And he said that decisions should be based on facts and data.



His ideas were adopted by Japanese auto and electronic export companies who would dominate against his homeland. Key ideas were satisfying customers, close ties with suppliers, empowering workers, managing for quality, and eliminating layers of management and hierarchy.

US News & World Report listed Deming’s philosophy, along with St. Paul, the numerous pre-Columbian discoveries of America and Napoleon’s conquest of Europe, as one of history’s nine hidden turning points.

Deming would evoke disbelief in his management seminars when he insisted that 94 percent or more of all problems, defective goods or services came from the system, not from a careless worker or a defective machine.

His famous 14 points formed the basis for the TQM or Total Quality Management theory.

Here are the 14 points in full:

11.    Aim for continuous improvement of product and service, with the aim to become competitive, stay in business and to provide jobs.
&2.      ;Adopt the new philosophy. We are in a new economic age. Western management must awaken to the challenge, must learn their responsibilities, and take on leadership for change.
&3.      Cease dependence on inspection to achieve quality. Eliminate the need for massive inspection by building quality into the product in the first place.
44.   ;End the practice of awarding business on the basis of a price tag. Instead, minimize total cost. Move towards a single supplier for any one item, on a long-term relationship of loyalty and trust.
&5.    Improve constantly and forever the system of production and service, to improve quality and productivity, and thus constantly decrease costs.
&6.      Institute training on the job.
&7.      ;Institute leadership. The aim of supervision should be to help people and machines and gadgets do a better job. Supervision of management is in need of overhaul, as well as supervision of production workers.
&8.      Drive out fear, so that everyone may work effectively for the company.
&9.      Break down barriers between departments. People in research, design, sales, and production must work as a team, in order to foresee problems of production and usage that may be encountered with the product or service.
&10.   Eliminate slogans, exhortations, and targets for the work force asking for zero defects and new levels of productivity. They only create adversarial relationships.
a.     Remove quotas from the factory floor. Substitute with leadership.
b.      Eliminate management by objective. Eliminate management by numbers and numerical goals. Instead substitute with leadership.
a11Remove barriers preventing pride in ones work. Quality is more important than numbers.
112 Remove barriers preventing managers having pride in their work. Abolish merit ratings & management by objectives. management by objectives.
&13.   Institute education and self-improvement.
&14.   Put everybody in the company to work to accomplish change. Change is everybody's job.

Deming is still remembered as Japan awards the Deming Prize for companies and individuals which celebrate excellence in quality.

Wednesday, 10 October 2012

Toyota to recall 7 million cars


Toyota is voluntarily recalling more than seven million vehicles worldwide, including some Yaris, Corolla and Camry models, over faulty window switches.

It affects 1.39 million cars in Europe - 138,000 in the UK - 2.47 million in the US and 1.4 million in China. It is the biggest single recall since Ford called back eight million vehicles in 1996.

Toyota said there had been no reports of accidents, injuries or deaths as a result of the window problem.

Toyota is also recalling 459,000 vehicles in Japan, 650,000 in Australia and Asia, as well as hundreds of thousands from across the Middle East, and from within Canada and its other, smaller markets around the world.

The number of vehicles being recalled is roughly the same as its sales for the whole of its last financial year.

Toyota did not say how much the recall would cost. In 2009, Toyota recalled 12 million cars over faulty pedal accelerators. Toyota used to be a brand synonymous with quality and customer care, but this perception is now seriously damaged. It begs the question where do Toyota go from here?

The one saving grace for Toyota is that they can argue they have customer interests and satisfaction at heart and have the will to make such a massive product recall which is something of a loss of face - an ideal which is very important in Japanese culture.

Toyota have suffered since a drop in production after the 2011 Tsunami in Japan, and also recently seen sales in China - the world's biggest growth market for cars - dip due to growing tensions between Japan and China over disputed islands in the East China Sea.



Sunday, 27 November 2011

Quality Methods

A common exam question is based on describing the different Quality Methods available to organisations. Here are some key points for each:


Benchmarking

  • Copying the best techniques used by other organisations
  • Products/services taken apart and re-engineered.
  • Can result in a better product than the original.
  • However if it takes time, competition may have moved on from what was the original best practice.

Quality Circles

  • Small groups of employees from different departments and at different levels of management who meet to discuss and solve quality issues.
  • Improves the workforces motivation as they feel more valued as their opinions are taken into consideration.
  • Suggestions are made to management for approval

Quality assurance

  • Products are checked at various stages during production
  • Unacceptable products are discarded

TQM (Total Quality Management)

  • No errors tolerated
  • Treat everyone in the production chain as a customer therefore creating a Quality Chain.
  • Based on Kaizen philosophy (Continuous improvement)
  • All staff involved and committed to ensuring high quality (unlike Quality Circles where only small groups are targeted)
  • Work processes scrutinised
  • Constant strive to make processes more efficient and reduce waste
  • Focus on teamwork
  • Training provided

BSI

  • A national standard for certain products
  • When a business meets the standard its product can carry the BS Kitemark
  • Other quality standard symbols also exist (Lion marks on eggs)


Quality Control

  • Product quality checked at the end of the production process
  • Traditional method
  • Use of Quality Inspectors
  • Can result in high wastage and reworks


Tuesday, 7 December 2010

Higher Business Management - What you should be studying

Ok so we can't be in school but thanks to the wonders of modern technology you can still revise and look at topics.

As you know our second NAB will be coming up very soon - so the final two topics for you to look at in Operations are:

  • Methods of Production
  • Quality

I will post some questions for you very soon for you to attempt - but also go over to my forum for more interactive questions at www.mrmcgowan.proboards.com

Remember the weather will not be taken into account when you sit your exams in May!

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